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Ilmenite production line and process solutions

OreSolution provides customized production line solutions for ilmenite, using gravity separation, magnetic separation and other combined processes to efficiently extract titanium concentrate. The manufacturer directly provides one-stop service for equipment integration and technology!

 

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ilmenite ore production line and process solutions

ilmenite ore dressing equipment - ilmenite ore dressing production line configuration

I. Program Overview

This ilmenite production line solution provides a variety of process configurations for the different characteristics of ilmenite ore of sand and rock type. Through scientific and reasonable process design and professional ilmenite equipment configuration, it realizes efficient recovery and enrichment of ilmenite. The ilmenite beneficiation production line and process solutions pay special attention to the utilization of physical differences between the minerals, featuring stable flow, strong adaptability, easy operation and so on.

Second, sand type ilmenite ore dressing program

  1. Program 1: gravity separation + magnetic separation process

    • Process flow:

      • Washing and screening (trommel screen/rotary scrubber)

      • Gravity separation (spiral chute)

      • Multi-gradient magnetic separation (low magnetic field roughing, high magnetic field selection)

    • Applicable conditions:

      • Coarse-grained ilmenite (>0.074mm)

      • Simpler mineral composition

  2. Option 2: Single magnetic separation process

    • Process flow:

      • Washing and screening (trommel screen)

      • Magnetic separator

    • Applicable conditions:

      • Large proportion of ilmenite in the micro-fine grade

      • High-grade raw ore

Third, rock-type ilmenite ore dressing program

  1. Program 1: gravity separation + magnetic separation process

    • Process flow:

      • Crushing and grinding (to -0.3mm)

      • Gravity separation (spiral chute)

      • Multi-gradient magnetic separation ( low magnetic field roughing, high magnetic field selection )

  2. Option 2: Single flotation process

    • Process Flow:

      • Crushing and grinding

      • Flotation (Roughing - Concentration - Sweeping)

      • Concentrate dewatering

  3. Option 3: Single Magnetic Separation Process

    • Process flow:

      • Crushing and grinding

      • Multi-gradient magnetic separation

  4. Option 4: Gravity separation + magnetic separation + electrostatic separation process

    • Process flow:

      • Crushing and grinding (to -0.3mm)

      • Gravity separation (spiral chute)

      • Multi-gradient magnetic separation (roughing)

      • Electrostatic separation (concentrate)

Fourth, ilmenite production line core equipment configuration

Process type Main equipment configuration
Alluvial type Trommel screen/rotary scrubber, spiral chute, multi-roll magnetic separator
Rock ore type Jaw crusher, cone crusher, ball mill, spiral chute, multi-roll magnetic separator, flotation machine, high voltage electrostatic separator

V. Suggestions for Selection

  1. Selection principle of sand ore

    • Give priority to gravity separation + magnetic separation process (Scheme 1)

    • Adopt single magnetic separation when the size of raw ore is fine and the proportion of fine particles is more than 50% (Scheme II).

  2. Rock Ore Selection Principle

    • Conventional ore: gravity separation + magnetic separation (Scheme 1)

    • Fine and complex ores: flotation (Scheme II)

    • High purity requirements: gravity separation + magnetic separation + electrostatic separation (Program 4)

Advantageous features of ilmenite ore dressing production line

  1. Scientific and reasonable flow design
    According to the state of ilmenite and physical properties, the most suitable joint sorting strategy is adopted to ensure high recovery rate.

  2. Specialized ilmenite equipment configuration
    Equipped with gravity separation + multi-gradient magnetic separation system to meet the needs of different particle sizes.

  3. Perfect ilmenite ore dressing process selection
    Provide a variety of ilmenite rock ore process and alluvial ore process programs to adapt to the characteristics of various types of ores.

  4. Stable operation performance
    The selection of ilmenite ore dressing equipment focuses on reliability and stability to ensure the continuous and efficient operation of the production line.

Seven, the whole process service

  1. Process Design
    Customize the optimal plan according to the characteristics of ilmenite ore

  2. Equipment selection and quotation
    Recommend the most suitable ilmenite beneficiation production line equipment configuration and quotation.

  3. Equipment supply and installation
    Manufacture and supply ilmenite production line equipment, ensure the quality of equipment, on-time delivery, on-site drawing design and provision of engineers to guide the installation and commissioning.

  4. Technical training
    Operation and maintenance training

  5. After-sales service
    Perfect after-sales support system

We have rich experience in ilmenite beneficiation project and can provide according to your needs:

  • Exclusive ilmenite beneficiation program design

  • Optimization of ilmenite beneficiation process

  • Suggestions for ilmenite equipment configuration

The actual ilmenite beneficiation process program should be determined according to the results of the ore properties test, this ilmenite production line program is a conventional configuration proposal, can provide different configuration according to customer demand, welcome to consult to get ilmenite production line program and quotation.

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