Oil-cooled Electromagnetic Slurry Magnetic Separator

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Product Details

Oil-cooled Electromagnetic Slurry Magnetic Separator

The Oil-cooled Electromagnetic Slurry Magnetic Separator is an advanced High Gradient Magnetic Separator (HGMS) designed for purifying non-metallic mineral slurries. It uses a Water-Oil Dual Cooling system to maintain a stable, high-intensity magnetic field.

With a magnetic field up to 2.0 Tesla (20000 Gauss), it effectively removes fine weak magnetic impurities (like mica, hematite) from Quartz, Feldspar, and Kaolin, significantly increasing whiteness.

Working Principle: High Gradient Capture

Using a magnetic matrix to capture micron-sized iron particles from the flow.

Excitation

The coil is energized to create a powerful magnetic field. The oil circulation system cools the coil, preventing heat buildup and magnetic decay.

Adsorption

Slurry flows through the magnetic matrix (stainless steel wool/mesh). The matrix amplifies the gradient, capturing tiny magnetic impurities.

Flushing

Periodically, the feed stops. The magnetic field is turned off, and high-pressure water flushes the trapped impurities out into the waste tank.

Technical Choice: Oil-Cooled vs. Water-Cooled Separator

Why choose Oil-Cooled technology for high-end purification?

Feature	Oil-Cooled Separator	Water-Cooled Separator
Cooling Efficiency	Very High (Direct coil contact).	Medium (Hollow copper tube).
Magnetic Stability	Excellent (Low temp rise).	Good (May drop if overheated).
Insulation Life	Long (Oil protects insulation).	Risk of scaling/blockage.
Maintenance	Low (Closed oil circuit).	Regular de-scaling needed.

Core Advantages

1. Stable Magnetic Field

The oil cooling system keeps the coil temperature low (<60°C rise), ensuring the magnetic field does not weaken during long continuous operation.

2. High Gradient Matrix

Using specialized stainless steel wool as the matrix creates thousands of high-gradient capture points, effectively removing micron-sized weak magnetic particles.

3. Intelligent Control

Fully automatic PLC control system manages the Feeding, Magnetizing, and Flushing cycles. No manual intervention is needed.

Typical Applications

● Quartz & Feldspar:
Removing iron to produce high-purity glass and ceramic raw materials. See Feldspar Solution.
● Kaolin Clay:
Whitening kaolin by removing micron-sized iron and titanium impurities. See Kaolin Solution.
● Chemical Industry:
Purifying chemical powders and liquids to remove metal contaminants.
● Wastewater Treatment:
Removing heavy metal ions and magnetic sludge from industrial wastewater.

Technical Parameters (ZT Series)

Model	Cavity Dia. (mm)	Power (kW)	Field (T)	Capacity (m³/h)	Weight (t)
ZT-600	600	0-80	1.5 - 2.0	20 - 30	18
ZT-800	800	0-100	1.5 - 2.0	25 - 40	22
ZT-1000	1000	0-130	1.5 - 2.0	30 - 50	34
ZT-1200	1200	0-160	1.5 - 2.0	50 - 70	42
ZT-1500	1500	0-180	1.5 - 2.0	60 - 80	55

Frequently Asked Questions (FAQ)

Q: How often do I need to clean the matrix?

A: The cleaning cycle is fully automatic. Depending on the impurity content, the flushing cycle can be set between 10 to 30 minutes via the PLC control panel.

Q: What is the oil change interval?

A: The cooling oil (Transformer Oil) works in a closed circuit. It typically needs to be checked annually and replaced every 2-3 years depending on operating conditions.

Q: Can it remove strong magnetic iron?

A: It can, but the matrix will block quickly. We strongly recommend installing a standard CTB Magnetic Separator (Low Intensity) before this machine to remove strong iron first.

Achieve Maximum Whiteness

The ultimate purification solution for high-end Quartz and Kaolin.
Contact us for lab testing and factory price.

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Oil-cooled Electromagnetic Slurry Magnetic Separator

Oil-cooled Electromagnetic Slurry Magnetic Separator

Working Principle: High Gradient Capture

Excitation

Adsorption

Flushing

Technical Choice: Oil-Cooled vs. Water-Cooled Separator

Core Advantages

1. Stable Magnetic Field

2. High Gradient Matrix

3. Intelligent Control

Typical Applications

Technical Parameters (ZT Series)

Frequently Asked Questions (FAQ)

Q: How often do I need to clean the matrix?

Q: What is the oil change interval?

Q: Can it remove strong magnetic iron?

Achieve Maximum Whiteness

CONTACT US