Electromagnetic Slurry Magnetic Separator - Professional non-metallic ore high efficiency purification and iron removal equipment

Product Core Value

Electromagnetic slurry magnetic separator is a high-end iron removal equipment specially developed for the deep purification of non-metallic minerals, integrating ultra-high magnetic field strength, intelligent temperature control system and full-automatic operation, which can significantly improve the quality and added value of quartz, feldspar, kaolin and other minerals. The equipment adopts innovative water-oil dual media cooling technology and counter-current dual-function design, which ensures the ultra-high magnetic field while realizing more than 30% reduction in energy consumption, making it a revolutionary product in the field of modern mineral processing.

Technical breakthroughs and advantages

1. Industry-leading magnetic separation performance

• Adjustable magnetic field: computer-option optimized magnetic circuit design, the magnetic field strength is 3-5 times higher than that of ordinary permanent magnetic equipment.

• New sorting chamber structure: through the optimization of hydrodynamics, the contact efficiency between the slurry and the magnetic field is increased by 30%.

• Dual mode sorting:

  • Downstream mode: processing capacity increased by 20%, suitable for roughing operation.

  • Countercurrent mode: increase sorting precision, suitable for ultra-fine grained minerals selection.

2. Intelligent temperature control system

• Dual-media cooling technology: oil-cooled coil + water-cooled heat sink double guarantee to ensure 24-hour continuous operation of the equipment.

• Precise temperature control: PID algorithm automatically adjusts the temperature rise of the coil within 15℃.

• Self-cleaning design: equipped with upper and lower high-pressure backwash water system (0.3-0.6MPa) to prevent media clogging.

3. High degree of automation

• PLC automatic control: one key start and stop, automatic adjustment of magnetic field, flow rate and other 12 parameters.

• Failure self-diagnosis: automatically identify 21 kinds of common failures and suggest solutions.

Product series introduction

This series of electromagnetic slurry magnetic separator provides oil-cooled electromagnetic slurry magnetic separator and water-cooled electromagnetic slurry magnetic separator to meet different production requirements:

• Oil-cooled type: It adopts high insulating mineral oil circulation cooling, especially suitable for high load continuous operation and harsh working conditions, with long maintenance cycle, stable and reliable operation.

• Water-cooled: using deionized water circulation cooling, higher cooling efficiency, more accurate temperature control (± 1 ℃), especially suitable for high purity products.

Both models of electromagnetic slurry magnetic separator have ultra-high magnetic field and intelligent control system, customers can choose the most suitable model according to the production environment, water quality conditions and product requirements.

Typical application cases

PV grade quartz sand purification

• Raw ore index: Fe₂O₃content 0.12

• Indicator after treatment: Fe₂O₃≤0.005%

• Processing capacity: 50t/h

Ceramic grade kaolin iron removal

• Improvement of whiteness: from 82% to 88

• Iron content: from 0.8% to 0.15%.

Service Commitment

• Sample: Provide 50kg mineral sorting test.

• Warranty policy: 1 year for mainframe, 3 years for electromagnetic system.

• 7×24 hours service: 50 service outlets across the country for quick response.

Conclusion

This series of electromagnetic slurry magnetic separator has successfully solved the three major problems in the field of non-metallic mineral purification: high energy consumption, low precision, and difficult to maintain through the integration and innovation of materials science, fluid dynamics, intelligent control and other multidisciplinary disciplines. The equipment is especially suitable for the preparation of photovoltaic glass, electronic materials, high-end ceramics and other fields that require high purity of minerals, helping customers upgrade their products and enhance market competitiveness.