Spent Anode Butts Sorting and Processing Solution

Residual Slag Sorting and Processing Solutions

1. Program Overview

This solution provides professional residual electrode slag sorting and treatment solution for the characteristics of residual electrolytic aluminum industry. Through the physical separation method, the carbon and electrolyte components in the residual electrode slag are separated efficiently, so as to realize the effective recovery of resources.

2. Characterization of raw materials

The main composition of residual electrode slag:

• Residual electrode carbon block: small specific gravity (about 1.8-2.1g/cm³)

• Electrolyte: larger specific gravity (about 2.5-2.8g/cm³)

• Impurities: a small amount of alumina, metallic aluminum, etc.

3. residual electrode slag sorting process design

Raw material pretreatment
Residual electrode slag raw materials → crushing and dissociation → screening and grading → uniformly feed the material

Core sorting process

• Jigging separation: the use of specific gravity differences between carbon and electrolyte separation

• Auxiliary sorting: other sorting equipment can be configured according to needs

4. residual electrode slag separation equipment configuration program

Pre-treatment equipment

• Jaw crusher: coarse crack separation

• Roll crusher: fine crushing and shaping

• Vibrating screen: particle size classification

Core sorting equipment

• Jigger: large particle jigger

  • Processing size: 10-50mm

  • Processing capacity: 2-30t/h

  • Sorting efficiency: >90%

Auxiliary system

• Feeding system: uniform and stable feeding

• Dewatering system: product dewatering

5. Residual pole slag treatment program features

Technical advantages

• High sorting efficiency: the use of specific gravity difference, sorting effect is remarkable

• Strong adaptability: can deal with different components of the residual pole residue

• Easy to operate: high degree of automation, easy to operate and maintain

Economic advantage

• Moderate investment: equipment investment scale can be controlled

• Low operating costs: low energy consumption, simple maintenance

Environmental advantages

• No chemical additives: physical sorting, environmentally friendly.

7. Service Support

Technical Support

• Raw material laboratory analysis

• Residue residue sorting process program design

• Equipment selection and configuration

Engineering services

• Equipment installation and commissioning

• Operator training

• Production process optimization

After-sales service

• Equipment Warranty Service

• Technical consulting services

• Spare parts supply guarantee

Residual electrode slag sorting and treatment solution realizes efficient separation of carbon block and electrolyte through mature jigging sorting technology. With moderate investment and stable operation, this solution is an ideal choice for aluminum electrolysis enterprises to realize resource recovery. The solution can provide personalized configuration according to customer needs to meet different processing scale and processing requirements.