Graphite Ore Production Line and Process Solution

Graphite Ore Production Line and Process Solution

Graphite ore beneficiation process flow, graphite beneficiation production line equipment

I. Program Overview

As an important strategic non-metallic mineral, graphite beneficiation process is directly related to the application value of the final product. Aiming at the special nature of graphite ore, we have developed three kinds of high efficient graphite beneficiation programs: traditional flotation method, gravity separation-flotation combined method and innovative multi-stage milling process. Graphite ore beneficiation production line and process solutions not only focus on improving the fixed carbon content and recovery rate, but also through patented technology to maximize the protection of graphite scale structure, to ensure that the product meets the needs of lithium battery anode materials, refractory materials and other high-end applications.

Second, the core graphite ore beneficiation process solution

1. Leading flotation process
   This graphite production line program is the first choice to deal with crystalline graphite ore, especially suitable for the raw ore with fixed carbon content of more than 5%. Through the complete process of "three-stage crushing - two-stage grinding - roughing - nine-stage selecting - three-stage sweeping", together with kerosene / diesel oil composite recovery agent and modified alcohol foaming agent, it can realize a high recovery rate of 85-92% while guaranteeing a concentrate grade of more than 92%. The key innovation lies in the adoption of low-speed grinding technology and stepwise concentration control to control the scale breakage rate within 5%.

2. Gravity Separation-Flotation Combined Process
   For complex ores accompanied by heavy minerals such as pyrite, we have developed a combined graphite beneficiation process of gravity separation pre-election - flotation purification. The heavy minerals are first separated by jigger, and then five-stage selection flotation is carried out for the light minerals. Practical application shows that this graphite production line program can increase the comprehensive recovery rate by more than 15%, especially suitable for processing low-grade ores with fixed carbon content of 5-8%. After adopting this solution, the annual processing capacity of a Jiangxi graphite mine was increased to 300,000 tons, and the cost of concentrate was reduced by 22%.

3. Multi-stage grinding process
   Through the nine-stage progressive milling and the flotation process of "1 coarse, 1 sweep and 9 concentrates", it has created the industry benchmark indexes of 92.3% fixed carbon in concentrate and 87.9% recovery rate in a graphite project. Its core advantages are: ① special scale protection mill speed reduced by 30%; ② ultrasonic assisted dissociation system; ③ intelligent dosing control, ton of ore chemicals cost savings of 18%.

Third, graphite ore dressing production line core equipment

Fourth, production guarantee system

In order to ensure the stable operation of graphite production line process, we provide a full range of technical support:

1. Experimental services: precise analysis of graphite scale distribution and dissociation characteristics, graphite ore dressing experimental services

2. Customized solutions: flexible adjustment of the number of grinding sections and flotation times according to the nature of the ore, processing scale from 50t/d to 10,000t/d can be adapted to provide customized graphite ore beneficiation process and solutions.

3. Equipment Supply and Installation: equipment selection, equipment supply.
4. Site planning: plant planning, site drawing design
5. Installation and commissioning: engineers come to your door to guide the installation, commissioning, pharmaceutical configuration

6. Tailings treatment program: provide tailings building materials, wastewater recycling and other environmental protection technology to meet the requirements of green mines.

With the rapid development of new energy industry, the market demand for high quality graphite concentrate continues to grow. Our graphite ore beneficiation production line and process solution not only inherits the maturity and reliability of the traditional flotation process, but also through the gravity beneficiation pre-selection, multi-stage milling and other technological innovations, so that the low grade, difficult to select and metallurgical graphite resources can be economically and efficiently developed and utilized. Whether it is flake graphite or cryptocrystalline graphite, we are able to provide the whole process service from experimental research to standardization and production, and help customers maximize the value of resources. Welcome to ask for detailed graphite ore beneficiation production line and process solutions or consulting technical services, our team of engineers will customize the most economical graphite ore production line configuration and quotation for you.