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Three Disk Magnetic Separator

OreSolution produces three disk magnetic separator with multi-disk design, high sorting precision and high processing capacity. It is suitable for fine grain mineral magnetic separation. Factory direct sale, support customization, provide technical service!

 

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Product Inquiry

Three Disk Magnetic Separator-Three Disk Dry Strong Magnetic Separator Equipment

Product Overview

Three Disk Magnetic Separator/Three Disk Dry Strong Magnetic Separator is a highly efficient mineral sorting equipment, specially designed for the separation and purification of all kinds of weakly magnetic minerals. Through multi-stage strong magnetic field, this equipment can realize accurate separation of more than ten kinds of minerals, such as ilmenite, rare earth ore, chromite, etc. It can also be used for iron removal and purification of non-metallic minerals, which is one of the key equipments for mine selection operation.

Equipment structure

Main machine system

Components Technical Characteristics
Ore feeding device Vibrating feeder + screen pretreatment to ensure uniform feeding of ore
Weak magnetic drum Primary separation of strong magnetic minerals, magnetic field strength 0.3-0.5T
Disk system Three-disk design, single disk magnetic field strength 0.8-1.5T adjustable
Electromagnetic system Oil-cooled electromagnetic coils, temperature rise ≤ 65 ° C
Conveying device Stainless steel vibration tank, amplitude 3-8mm adjustable

Electric control system

  • Power supply module: three-phase 380V±10%, 50Hz

  • Rectifier: silicon rectifier cabinet, output DC 0-220V

  • Control unit: PID intelligent regulation, accuracy ±1%

  • Display system: digital current/voltage meter, fault alarm indication

Technical Parameters

Basic parameters

Item Indicator
Processing capacity 0.5-3t/h (depending on mineral properties)
Feeding granularity 0.1-3mm
Magnetic field strength Weak magnetic drum: 0.3-0.5T
Strong magnetic disk: 0.8-1.5T adjustable
Power consumption Main machine: 5.5kW
Control system: 2kW

Working Principle

  1. Pre-treatment stage:

    • Raw materials are removed by vibrating screen

    • Weak magnetic drum removes strong magnetic material

  2. Magnetic separation:

    • Primary disk: separation of strong magnetic minerals (such as magnetite)

    • Secondary disk: separation of medium magnetic minerals (such as ilmenite)

    • Tertiary disk: selection of weakly magnetic minerals (such as rare earth ores)

  3. Product collection:

    • Magnetic product: disk scraping collection

    • Non-magnetic products: Tailings chute discharge

Field of application

Metal Ore Sorting

  • Ilmenite,Rare Earth Ore,Tungsten-Tin Ore

Non-metallic ore purification

  • Quartz sand,feldspar powder,kaolin clay

Operation specification

Start-up process

  1. Check the oil level of cooling system

  2. Start the control system to warm up

  3. Gradually increase the excitation current to the working value

  4. Open the feeding device

Safety Precautions

  • Do not place iron tools within 1 meter around the disk.

  • Discharge for 5 minutes after stopping the machine for maintenance.

  • Regularly check the insulation resistance

Maintenance points

Regular maintenance

Item Periodicity Standard
Disk cleaning Per shift No mineral powder buildup on surfaces
Bearing lubrication Monthly High temperature lithium grease filling
Coil Inspection Quarterly Insulation resistance ≥100MΩ

Critical Component Life

Components Normal working conditions Severe conditions
Electromagnetic coil 5-8 years 3-5 years
Vibration tank 3-5 years 2-3 years
Electric control components 5-7 years 4-5 years

Three Disk Magnetic Separator/Three Disk Dry Strong Magnetic Separator provides an efficient solution for the separation and purification of complex minerals through its unique multi-stage sorting design. The equipment can flexibly adjust the magnetic field strength according to the magnetic difference of minerals, which is an important technical equipment to realize the comprehensive utilization of mineral resources.

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